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Performance and Customizing Share your tips and tricks on customizing your sportbike. From windscreens, footpegs, undertails, flushmounts, paint, exhausts, and tires.

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Old 12-30-2007, 08:41 PM   #1 (permalink)
solrflare
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Default Problem with Satos

So I got my rearsets; I go to put them on.

Guess what happens?

Apparently one of the damn allen bolts that connects the right rearset to the master cylinder is completely stripped. Will I have to buy a completely new master cylinder, because the old one is permanently attached to the old rearsets?
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Since we are all putting our bikes' specs in our sigs: Silver/White GSXR600K6 - smoke Puig windscreen, Yoshi R-55 full system, BMC race filter, PCIII, black -1/0 520 conversion kit, Galfer HH compound brake pads & Superbike brake lines, Sato Black rearsets, smoke turnsignals (front & rear), Dunlop Sportmax GPs
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Old 12-30-2007, 09:07 PM   #2 (permalink)
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Default

Hammer in an oversized allen key, or even a torx. Tap the end with a hammer and try to slowly turn.

Can't remember if recessed, grind a slot for a screwdriver.

Or just try to grap with a pair of vise grips.

Drill the head of the bolt off and then extract the bolt out of the master cylinder (probably grab with vise grips).

Whatever you do, I'd Spray with WD-40 or some kind of nut-buster () and let it soak overnight first.


Pardon me, time for more beer.

I attached parts fiche. Bolts just go through the heel guard right?
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Last edited by Luvin' Twins : 12-30-2007 at 09:11 PM.
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Old 12-30-2007, 09:38 PM   #3 (permalink)
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Default

used one of these to get a stuck allen screw out of my rearset. didn't have to drill out the screw just hammered in the bit and it came right out.


KD Tools Spiral Screw Extractor Kit - Model KDS2419 at Sears.com

hope this helps.
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Old 12-30-2007, 10:43 PM   #4 (permalink)
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Also look into replacing the bolts of the sato rearset. please read.

MVAgusta.net - WARNING -- Sato rearset footpeg mount bolt failure...
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Old 12-30-2007, 10:53 PM   #5 (permalink)
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To all - thank you.

How would I use that tool, spr258?

I might just buy a new master cylinder/heel guard/fluid reservoir assembly on eBay for around $35.
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What lies behind us and what lies before us are tiny matters compared to what lies within us. - Emerson
Since we are all putting our bikes' specs in our sigs: Silver/White GSXR600K6 - smoke Puig windscreen, Yoshi R-55 full system, BMC race filter, PCIII, black -1/0 520 conversion kit, Galfer HH compound brake pads & Superbike brake lines, Sato Black rearsets, smoke turnsignals (front & rear), Dunlop Sportmax GPs
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Old 12-30-2007, 11:08 PM   #6 (permalink)
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Default

Quote:
Originally Posted by spr258 View Post
Also look into replacing the bolts of the sato rearset. please read.

MVAgusta.net - WARNING -- Sato rearset footpeg mount bolt failure...
I hate to be that 'newbie' but where would the best place to buy such bolts be?

Or would another alternative be to switch out the Satos for some Vortex or Gilles Tooling rearsets?
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What lies behind us and what lies before us are tiny matters compared to what lies within us. - Emerson
Since we are all putting our bikes' specs in our sigs: Silver/White GSXR600K6 - smoke Puig windscreen, Yoshi R-55 full system, BMC race filter, PCIII, black -1/0 520 conversion kit, Galfer HH compound brake pads & Superbike brake lines, Sato Black rearsets, smoke turnsignals (front & rear), Dunlop Sportmax GPs
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Old 12-31-2007, 12:27 AM   #7 (permalink)
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As for the tool. you put the tool into the allen head. it is a reverse thread tool and grips the allen head while you turn it out. The bolts are sold at local hardware store. just get the higher grade bolts. I buy most of my bolts at Ace because the sales people are very knowledgeable.
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Old 12-31-2007, 12:29 AM   #8 (permalink)
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By the way. Sato are very good rearset. I like my alot. the only ones i like better are my gilles.
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Old 12-31-2007, 01:15 AM   #9 (permalink)
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Quote:
Originally Posted by spr258 View Post
As for the tool. you put the tool into the allen head. it is a reverse thread tool and grips the allen head while you turn it out. The bolts are sold at local hardware store. just get the higher grade bolts. I buy most of my bolts at Ace because the sales people are very knowledgeable.
Gotcha, thanks for the info.
Quote:
Originally Posted by spr258 View Post
By the way. Sato are very good rearset. I like my alot. the only ones i like better are my gilles.
I think I'm going to get the Satos - the Vortex will not work with my R55 system and the Gilles have those damn carbon fiber heel guards, which I despise.
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What lies behind us and what lies before us are tiny matters compared to what lies within us. - Emerson
Since we are all putting our bikes' specs in our sigs: Silver/White GSXR600K6 - smoke Puig windscreen, Yoshi R-55 full system, BMC race filter, PCIII, black -1/0 520 conversion kit, Galfer HH compound brake pads & Superbike brake lines, Sato Black rearsets, smoke turnsignals (front & rear), Dunlop Sportmax GPs
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