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06-30-2009, 09:37 PM
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#1 (permalink)
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SBN Rookie
Join Date: Jun 2007
Location: Calgary Canada
Posts: 9
Casino Cash: $1062
Sportbike: 2006 Yamaha FZ6
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Thinking about manufacturing Clip on adapter.
Like the title says I have the means (full CNC machining center at my disposal, 5-axis mill with a fully automated lathe in my garage) to manufacture a clip on adapter set.
Basically my idea is to replace the top-cap from the forks with one that extends the fork tube up about an inch. I need a way to overcome the possibility of the rider accidentally loosening the new top-cap however. Any thoughts and anyone interested?
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06-30-2009, 09:40 PM
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#2 (permalink)
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SBN Rookie
Join Date: Jun 2007
Location: Calgary Canada
Posts: 9
Casino Cash: $1062
Sportbike: 2006 Yamaha FZ6
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My other thought was to make one that bolted to the stock handlebar clamp location and extended out and down to provide a place to mount clip-ons. This higher-forward design might give us the clearance we need to improve clip-on selection.
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06-30-2009, 10:31 PM
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#3 (permalink)
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Ride more, eat less
Join Date: Feb 2007
Location: Limerick, PA
Age: 35
Posts: 275
Casino Cash: $33425
Sportbike: 98 Honda Blackbird, 09 Suzuki Gladius
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Maybe one of these:

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07-01-2009, 09:29 AM
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#4 (permalink)
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Ride Naked
Join Date: Jul 2004
Location: Florida
Age: 36
Posts: 3,311
Casino Cash: $18797
Sportbike: SOLD... looking for something new.
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Quote:
Originally Posted by Q-TIP
My other thought was to make one that bolted to the stock handlebar clamp location and extended out and down to provide a place to mount clip-ons. This higher-forward design might give us the clearance we need to improve clip-on selection.
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Personally, I like that idea better. #1, sounds safer. #2, provides a use for the unsightly handlebar clamp that's left over after switching to clip-ons. You come up with something like that, and I will be getting off the fence and making the switch!
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07-01-2009, 10:26 AM
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#5 (permalink)
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Information Sponge
Join Date: Jul 2007
Location: The chocolate city with a marshmallow center and a cookie-crumble crust of corruption
Posts: 1,371
Casino Cash: $26072
Sportbike: 2007 Yamaha FZ6 (hit and run)
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Quote:
Originally Posted by crx81
Personally, I like that idea better. #1, sounds safer. #2, provides a use for the unsightly handlebar clamp that's left over after switching to clip-ons. You come up with something like that, and I will be getting off the fence and making the switch!
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+1
__________________
Modifications: KMP4 Mini Fairing w/ 2004 GSXR headlamp || M4 Exhaust || FE Kit (Custom fabbed) || Frame Sliders || Reduced Rear Hugger / Chain Guard (Custom fabbed) || Secondary Front Turn Signals || Pazzo shorty's || Integrated Tail Light / Signals || Secondary Rear Turn Signals || Secondary Brake Lights (Custom fabbed) || 12v Accessory Socket || Paint flecks from a 2006 GMC Yukon XL (  )
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07-01-2009, 11:11 AM
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#6 (permalink)
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SBN Rookie
Join Date: Jun 2007
Location: Calgary Canada
Posts: 9
Casino Cash: $1062
Sportbike: 2006 Yamaha FZ6
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I have a prototype 3D model. Will post renderings after work.
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07-01-2009, 11:47 AM
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#7 (permalink)
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Superbike Champion
Join Date: Apr 2006
Location: DFW Texas
Age: 45
Posts: 398
Casino Cash: $3863
Sportbike: 06 Yamaha FZ6
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Watching...... 
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07-01-2009, 12:23 PM
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#8 (permalink)
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R6S Crash Cushion
Join Date: Oct 2005
Location: Palmdale, CA
Age: 29
Posts: 1,317
Casino Cash: $32715
Sportbike: 07 Yamaha R6S, 05 Yamaha FZ6
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Personally, I'd be more interested in mounting underneath the top triple with a rise of about 35mm.
__________________
I am the unofficial maintainer of the Unofficial FZ6 Compatibility Chart. | I also have a FZ6-R Project/Track Bike. Here's its current status.
My FZ6-R: 05 FZ6|CobraSkinz 03-04 R6 Upper/Lower Cowling & Front Fender|03-04 R6 Fork Mod w/03-04 R6 Front Calipers|EBC Pro-lite Contour Front Brake Rotors|Galfer Stainless Steel Brake 03-04 R6 Brake Lines|Customized FZ6 Fairing Stay to hold 03-04 R6 Front Cowling|PowerCommander III USB|K&N Air Filter|K&N Oil Filter|NGK Iridium Spark Plugs| Motul Full-Synthetic Motor Oil|Custom Machined Setback Plates|Customized FZ6 Shifter Rod|DID -1/+2 520 Conversion|EBC Pro-lite Contour Rear Brake Rotor|Pilot Power 120/70/17-180/55/17|Scorpion Stainless Steel "Race Only" Exhaust
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07-01-2009, 12:33 PM
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#9 (permalink)
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SBN Rookie
Join Date: Jun 2007
Location: Calgary Canada
Posts: 9
Casino Cash: $1062
Sportbike: 2006 Yamaha FZ6
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Quote:
Originally Posted by oso2k
Personally, I'd be more interested in mounting underneath the top triple with a rise of about 35mm.
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I looked at that option extensively. You can use a convertibar if you really want to do that, HOWEVER you need to modify your fairings to do so and the convertibar system is ludicrously expensive.
If this works I'll make a few extras and sell them for around a hundred bucks. That plus any aftermarket clipon and you are still only looking at around 200 bucks. Or if you can ebay some CBR clipons I'm sure you could get that down to $150.
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07-01-2009, 07:34 PM
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#10 (permalink)
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SBN Rookie
Join Date: Jun 2007
Location: Calgary Canada
Posts: 9
Casino Cash: $1062
Sportbike: 2006 Yamaha FZ6
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Here is the rendering that I promised. Will be building the prototype next weekend after I get back from a business trip.

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07-01-2009, 07:45 PM
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#11 (permalink)
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R6S Crash Cushion
Join Date: Oct 2005
Location: Palmdale, CA
Age: 29
Posts: 1,317
Casino Cash: $32715
Sportbike: 07 Yamaha R6S, 05 Yamaha FZ6
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So it caps the fork caps and then also caps the handle bar mount..........very interesting..... 
__________________
I am the unofficial maintainer of the Unofficial FZ6 Compatibility Chart. | I also have a FZ6-R Project/Track Bike. Here's its current status.
My FZ6-R: 05 FZ6|CobraSkinz 03-04 R6 Upper/Lower Cowling & Front Fender|03-04 R6 Fork Mod w/03-04 R6 Front Calipers|EBC Pro-lite Contour Front Brake Rotors|Galfer Stainless Steel Brake 03-04 R6 Brake Lines|Customized FZ6 Fairing Stay to hold 03-04 R6 Front Cowling|PowerCommander III USB|K&N Air Filter|K&N Oil Filter|NGK Iridium Spark Plugs| Motul Full-Synthetic Motor Oil|Custom Machined Setback Plates|Customized FZ6 Shifter Rod|DID -1/+2 520 Conversion|EBC Pro-lite Contour Rear Brake Rotor|Pilot Power 120/70/17-180/55/17|Scorpion Stainless Steel "Race Only" Exhaust
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07-03-2009, 09:23 AM
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#12 (permalink)
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Ride Naked
Join Date: Jul 2004
Location: Florida
Age: 36
Posts: 3,311
Casino Cash: $18797
Sportbike: SOLD... looking for something new.
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VERY interesting! Keep us posted!
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07-06-2009, 09:24 PM
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#13 (permalink)
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Back Marker
Join Date: Feb 2008
Location: Austin, TX
Posts: 36
Casino Cash: $1643
Sportbike: 2007 FZ6
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07-06-2009, 10:43 PM
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#14 (permalink)
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Superbike Champion
Join Date: Aug 2007
Location: Vancouver WA
Age: 39
Posts: 440
Casino Cash: $7587
Sportbike: 2007 Yahama FZ6
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Oooooh this look cool, keep posting.
__________________
07 Blue FZ6|Shorty Pazzo's|PUIG windscreen|Leo Vince Carbon Fiber Exhaust|15t in the front
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07-06-2009, 11:12 PM
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#15 (permalink)
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New Fz6 Rider
Join Date: Jan 2009
Location: Maryland
Age: 20
Posts: 55
Casino Cash: $2569
Sportbike: 2009 Yamaha FZ6
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+1
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