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Old 07-07-2009, 02:40 AM   #16 (permalink)
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I'm away on a trip until Sunday but I promise you guys a working prototype within two weeks.
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Old 07-10-2009, 01:49 PM   #17 (permalink)
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Sweet, I'm interested as well.
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Old 07-21-2009, 03:23 PM   #18 (permalink)
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Bump
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Old 07-21-2009, 04:29 PM   #19 (permalink)
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seriously this is an absolute brilliant idea!
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Old 07-27-2009, 10:20 AM   #20 (permalink)
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hey guys, so I have the CNC program made, however I am looking for a scrap block of aluminum to machine it out of for the first attempt. (ie. I don't want to spend money on materials for a prototype and I hate machining steel.) I will keep you all updated on the progress of the build.
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Old 07-27-2009, 10:38 AM   #21 (permalink)
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maybe it would easier to mill the flat part on top and tig weld the tubes onto it.
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Old 07-27-2009, 11:25 AM   #22 (permalink)
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How are you gonna keep the fork caps from chewing up the forks and/or top triple?
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Old 07-27-2009, 11:46 AM   #23 (permalink)
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he would just need a small piece of rubber around the bottom circumference of the the fork cap.
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Old 07-27-2009, 12:04 PM   #24 (permalink)
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Quote:
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he would just need a small piece of rubber around the bottom circumference of the the fork cap.
That takes care of the top triple but what about the fork cap? I'm just a little worried that if aluminum tube is used, then it could bend under heavy weight/pressure. :/ This "triple cap" should also be made to fit well known clip-on sizes. 43mm is what I use on my FZ6 and also seems to be the largest diameter that Vortex makes (same brand as my clip-ons).
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Old 07-27-2009, 01:01 PM   #25 (permalink)
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good call, maybe should change so the bottom 1/2" (shouldnt have the tubes higher then that in the tripple) has an id of 43mm and above that have od of 43mm
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Old 07-27-2009, 01:12 PM   #26 (permalink)
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good call, maybe should change so the bottom 1/2" (shouldnt have the tubes higher then that in the tripple) has an id of 43mm and above that have od of 43mm
This might sound crazy....but what about floating the "pseudo fork"? There's about 3" gap between that handle bar clamp and the top triple. You really only need about 1.25"-1.5" below that handle bar clamp. Just float it above the fork cap. This should also provide fairly comfortable placement. I know my clip-ons underneath the top triple make the rider feel a little stretched. The "pseudo fork" can then remain 43mm and be a solid piece aluminum.
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Old 07-27-2009, 01:47 PM   #27 (permalink)
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I dont think that would work so well. There will be a lot of leverage on those 4 bolts. Especially if you down the bike.
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Old 07-27-2009, 01:57 PM   #28 (permalink)
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Quote:
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I dont think that would work so well. There will be a lot of leverage on those 4 bolts. Especially if you down the bike.
Triples, clip-ons, handles bars...they all crumble when the bike goes down on that area.
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Old 07-28-2009, 11:50 AM   #29 (permalink)
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The top part of the adapter is 1.8cm solid 7071 Aluminum so it shouldn't bend if dropped, and there will be no more stress on the mounting bolts than there would be with normal bars attached. The tubes are 43mm diameter, I already considered that little eventuality. I am putting a laser-cut rubber bumper on the bottom of the adapter tubes so it shouldn't destroy the top of the fork caps and very little load should be transferred to the adapter because the top triple will function exactly as it does now. This is not a stressed part of the fork assembly, just a place to mount the clip-ons.
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Old 08-23-2009, 11:36 PM   #30 (permalink)
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Any update on this?
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