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Old 01-20-2008, 11:18 AM   #8 (permalink)
thirdgenlxi
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Join Date: May 2005
Location: Mills River, NC
Age: 28
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Sportbike: 2004 Honda CBR 600 F4i
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-Then install the clutch center


Step 18

-Take special note of which way you install the lock washer. Make sure the OUT marking is facing you, and install the washer


-Place transmission in 5th gear just as you did to remove the clutch center nut above. Install the 30mm clutch center nut (a new nut is recommended). Using the 1/2" torque wrench and the short extension, hold down on the rear brake pedal and torque nut to 94 ft-lbs. Using the flathead screwdriver and a hammer, stake the nut into the slot on the input shaft


-Place the transmission back into neutral. This is now a good time to turn the 14mm bolt on the crankshaft and spin the engine over by hand several times to make sure everything turns smoothly without any problems

Step 19

** Skip if you're installing a new clutch **
-Using a digital caliper or micrometer, measure the thickness of the clutch friction discs. Service limit: 2.6mm (hey mine are still in spec after 115k miles... not bad!)


-Also a good idea to check the clutch plates (steels) for warpage, using a surface plate and a feeler gauge. Service limit: 0.30mm (no picture, sorry)

-Using a digital caliper or micrometer, measure the clutch springs. Service limit: 43.4mm (uh oh... looks like I'm gonna need new springs)
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Black/Red '04 CBR 600 F4i - 177,428 miles and counting quick
Black '89 Accord LX-i sedan - 398,250 miles still going strong

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